3D Systems

Rock Hill, South Carolina, U.S. All United States companies → — Founded 1986

Clinical AI Platform Medical Device / Hardware

Neurosurgery Orthopedics Radiology

Radiology & Imaging AI Surgical AI

Publicly Traded (NYSE: DDD)

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Products

D2P

3D Systems

Radiology & Imaging AI

D2P by 3D Systems is an FDA-cleared medical 3D printing software that converts 2D medical imaging data (DICOM) into accurate 3D digital anatomical models for advanced visualization, surgical planning, and 3D printing of patient-specific models, utilizing deep learning and VR.

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About 3D Systems

3D Systems is a leading global provider of additive manufacturing solutions, offering a comprehensive portfolio of 3D printers, materials, software, and on-demand manufacturing services. For physicians and healthcare providers, 3D Systems delivers advanced solutions that are transforming patient care through personalized medicine and improved surgical outcomes. Their offerings in healthcare encompass surgical planning, patient-matched implants and instrumentation, and medical education solutions. These technologies enable the creation of highly accurate anatomical models for pre-surgical planning, custom surgical guides, and patient-specific devices, which can lead to more predictable procedures and enhanced recovery times.

While primarily known for its pioneering work in 3D printing, 3D Systems actively integrates artificial intelligence (AI) into its digital manufacturing workflows, particularly within its software platforms. This AI integration is leveraged to enhance part quality, accelerate the design process for additive manufacturing, optimize manufacturing workflows, and improve the ease of use in factory operating environments. For instance, their 3D Sprint® software for polymer production systems is being expanded with AI and machine learning models. This strategic focus on AI helps to streamline the creation of complex medical devices and personalized healthcare solutions, ensuring precision and efficiency from design to production.

Beyond direct patient care applications, 3D Systems’ expertise extends to dental solutions, including restorations, molds, treatments, and clear aligners. The company’s commitment to innovation, backed by decades of experience in additive manufacturing, positions it as a crucial partner for medical device manufacturers and healthcare institutions seeking to leverage advanced digital fabrication and AI-powered tools to push the boundaries of what’s possible in healthcare.

Focus Areas

3D Printing Additive Manufacturing Surgical Planning Patient-Specific Implants Bioprinting Regenerative Medicine Virtual Surgical Planning (VSP) AI-powered Software Medical Devices Dental Craniomaxillofacial Orthopaedics Radiotherapy

Business Intelligence

Partnerships	Enhatch (AI-powered Intelligent Surgery Ecosystem), United Therapeutics (regenerative medicine, bioprinting human organs), TISSIUM (peripheral nerve repair, bioprinting), Stryker (distribution of VSP technology), Paragon Medical (additive manufacturing capabilities for medical devices)
Acquisitions	Simbionix (2014), LayerWise (2014), botObjects (2015), Easyway Group (2015), NextDent (2017), Allevi (2021), Additive Works GmbH (2021), Volumetric Biotechnologies (2021), Kumovis (2022)
Technology	Proprietary 3D printing technologies (Stereolithography (SLA), Selective Laser Sintering (SLS), Direct Metal Printing (DMP), Fused Deposition Modeling (FDM), MultiJet Printing (MJP), ColorJet Printing (CJP)), digital manufacturing ecosystem, advanced design and planning software, AI-powered software for workflow optimization, materials science, application engineering services
FDA Clearances	Over 100 FDA-cleared and CE-marked devices, including VSP Orthopedics, VSP PEEK Cranial Implant, NextDent Base material, and COAPTIUM® CONNECT for nerve repair cleared products (estimated)

What Physicians Need to Know

3D Printing & Additive Manufacturing

3D Systems is a pioneer in additive manufacturing, offering a broad portfolio of 3D printing technologies (e.g., extrusion, SLA, SLS, DMS) for medical applications. They utilize these technologies to produce patient-specific implants, surgical guides, and anatomical models, leveraging materials like PEEK and various biocompatible polymers and metal alloys.

Surgical Planning (VSPu00ae)

Their Virtual Surgical Planning (VSPu00ae) solutions combine medical imaging, surgical simulation, and 3D printing to create precise digital plans for complex procedures. This service-based approach, often involving online collaboration with biomedical engineers, has supported over 200,000 patient-specific cases across craniomaxillofacial, orthopaedics, and radiotherapy.

Patient-Specific Implants

Specializing in custom implants, 3D Systems has achieved FDA clearance for patient-specific PEEK cranial implants and offers solutions for facial, orthopedic (e.g., ankle, spine), and craniomaxillofacial applications. Their extrusion technology allows for durable, biocompatible implants tailored to individual patient anatomy.

Bioprinting & Regenerative Medicine

3D Systems is advancing bioprinting with breakthroughs like the Print to Perfusionu2122 process, enabling the creation of high-resolution, vascularized scaffolds for living cells. They are developing patient-specific living human tissues for solid organs (e.g., lung, liver, kidney) and soft tissue reconstruction, such as regenerative breast tissue. The Allevi by 3D Systems portfolio supports research in this field.

AI-powered Software

The company integrates AI into its software solutions, including VSP Connect (a cloud-based surgical planning portal) and through partnerships like Enhatch's Intelligent Surgery Ecosystem. This AI streamlines workflows, optimizes production, and aids in risk evaluation for patient-specific device design and surgical planning. They also utilize Oqton's D2Pu00ae and Geomagic Freeformu00ae for 3D modeling from patient images.

Medical Devices & Instrumentation

With FDA-registered, ISO 13485-certified facilities, 3D Systems has manufactured over two million medical devices, including custom instruments and implants. They partner with device manufacturers from concept to commercialization, offering contract manufacturing and regulatory guidance.

Dental Solutions

3D Systems provides digital dentistry solutions, notably the NextDentu00ae 5100, for transforming prosthodontic and orthodontic production in labs and clinics, ensuring optimal fit, function, and aesthetics for dental prostheses.

Point-of-Care Manufacturing

They enable hospitals to implement point-of-care additive manufacturing, allowing for on-demand production of patient-specific instruments and devices (e.g., cranial plates, cutting guides, radiotherapy bolus) directly within the clinical setting, which can expedite procedures and improve efficiency.

Physician Tip

For physicians, 3D Systems offers a pathway to highly personalized patient care. Their VSPu00ae surgical planning solutions allow for detailed pre-surgical visualization and simulation, which can lead to more predictable outcomes, reduced operative time, and fewer intraoperative errors. The ability to create patient-specific implants and instruments ensures a precise fit, potentially improving implant longevity and reducing complications. Furthermore, their advancements in bioprinting hold future promise for regenerative treatments, while point-of-care manufacturing can provide faster access to critical customized devices. Leveraging their AI-powered software can streamline the entire surgical workflow, from planning to device delivery.

3D Systems' solutions are designed to integrate into existing medical workflows. Their VSPu00ae platform facilitates collaboration between surgeons and biomedical engineers through web-based planning sessions. Software like D2Pu00ae processes patient-specific medical imaging data (DICOM) into 3D models. Strategic partnerships, such as with Enhatch, aim to build open ecosystems that connect technologies and surgeons, further streamlining the design and delivery of patient-specific medical devices through AI. They also partner with medical device manufacturers (e.g., Stryker, Smith+Nephew) to develop and deliver patient-matched surgical guides and implants that complement off-the-shelf solutions.

At a glance

Founded 1986

HQ Rock Hill, South Carolina, U.S. · United States

Team size 1,418 (as of December 31, 2025)

CEO Dr. Jeffrey A. Graves

Funding Publicly Traded (NYSE: DDD)

FDA clearances Over 100 FDA-cleared and CE-marked devices, including VSP Orthopedics, VSP PEEK Cranial Implant, NextDent Base material, and COAPTIUM® CONNECT for nerve repair (estimated)

Products 1

Products by 3D Systems

1 product in the directory

D2P

3D Systems

Radiology & Imaging AI

Contact for pricing

What the Web Says

3D Systems receives mixed reviews, with strong appreciation for its pioneering role and advanced 3D printing technologies, particularly in healthcare and industrial applications. However, the company faces criticism regarding customer support, software usability, and perceived high costs. As an employer, opinions vary, with some highlighting a positive work environment and others pointing to management issues and compensation concerns.

Overall: Mixed

Strengths

Pioneering and innovative in 3D printing technology
Strong presence and capabilities in healthcare (dental, medical devices)
Wide range of materials and printer technologies
High-quality output for specific applications
Good for rapid prototyping and complex geometries
Positive work culture reported by some employees

Limitations

Customer support can be slow or unhelpful
Software is often described as clunky, outdated, or difficult to use
High cost of printers, materials, and maintenance
Proprietary materials lock-in
Management and communication issues reported by some employees
Compensation and career growth concerns from former employees

Based on reviews from: G2, Glassdoor, Capterra, Reddit, Healthcare IT News/Review Sites

Last updated: 2026-07-17

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Press & Coverage

GlobeNewswire

3D Systems Announces Pricing of $50 Million Upsized Public Offering

3D Systems announced the pricing of an upsized underwritten public offering of 16,393,443 shares of common stock at $3.05 per share, aiming to raise approximately $50 million in gross proceeds. The offering is expected to close on June 5, 2026.

2026-06

3D Systems

3D Systems Reports First Quarter 2026 Financial Results

3D Systems reported Q1 2026 revenue of $95.5 million, a 1% increase year-over-year, with Healthcare Solutions growing by approximately 21% to $50.1 million. The company also saw an improvement in GAAP and non-GAAP diluted loss per share and Adjusted EBITDA.

2026-05

3D Systems

ROE Dental Laboratory Becomes First U.S. Lab to Deploy an Extensive Fleet of 3D Systems Jetted-Denture Printing Systems Across Multiple Sites

ROE Dental Laboratory has become the first U.S. lab to implement a large fleet of 3D Systems' jetted-denture printing systems across several locations, significantly expanding its manufacturing capacity for high-precision dentures.

2026-05

3D Systems

3D Systems Secures Class IIa EU MDR Certification for NextDentu00ae Jetted Denture Solution, Enabling Full European Commercial Launch Two Months Ahead of Schedule

3D Systems has obtained Class IIa EU MDR certification for its NextDentu00ae Jetted Denture Solution, allowing for its full European commercial launch two months earlier than planned.

2026-04

3D Systems

3D Systems Accelerates Production-Scale Additive Manufacturing with New High-Throughput Platform and Next-Generation Factory Software

3D Systems introduced new hardware, software, and applications, including the SLA 825 Dual, to enable customers to scale additive manufacturing for high-throughput production environments.

2026-04

3D Systems

3D Systems Achieves Full-Scope EU MDR Certification, Accelerating European Launch of NextDentu00ae Jetted Denture Solution Targeted for Summer 2026

3D Systems received full-scope EU MDR certification, clearing regulatory hurdles for selling MDR-compliant dental products in Europe and supporting the planned summer 2026 launch of the NextDent Jetted Denture Solution.

2026-03

ResearchGate (Proceedings of the Institution of Mechanical Engineers, Part H: Journal of Engineering in Medicine)

Role of 3D printing in healthcare: A comprehensive review on treatment and training

This review highlights the progression and motivations behind the cross-disciplinary applications of additive manufacturing within the healthcare sector, focusing on customized medical devices, drug delivery systems, and diagnostic tools.

2025-03

3D Systems

3D Systems Completes Sale of Geomagic Software Portfolio

3D Systems successfully completed the sale of its Geomagic software portfolio to Hexagon's Manufacturing Intelligence Division for $123 million, allowing 3D Systems to focus on its core additive manufacturing software platforms.

2025-04

Frequently Asked Questions

How does 3D Systems' technology support patient-specific surgical planning and implant creation across specialties like Craniomaxillofacial (CMF) and Orthopaedics?

3D Systems offers Virtual Surgical Planning (VSP) solutions that combine digital workflows with additive manufacturing to create patient-matched implants and surgical guides. They have over a decade of experience, supporting more than 200,000 patient-specific cases in CMF and Orthopaedics, and partner with surgeons to translate virtual plans into the operating room.

What is 3D Systems' approach to regulatory compliance for their medical devices and patient-specific solutions in additive manufacturing?

3D Systems operates FDA-registered, ISO 13485-certified facilities and has extensive experience navigating regulatory processes to bring 3D printed medical devices to market. Their VSP technology and specific materials have received FDA clearances, and the company recently achieved full EU Medical Device Regulation (MDR) certification, ensuring compliance for their global offerings.

Can 3D Systems provide information on the cost-effectiveness and support infrastructure for integrating their 3D printing solutions into a hospital or clinic setting?

Integrating 3D Systems' point-of-care solutions can improve outcomes, increase efficiency, and lower costs by enabling on-demand production of patient-specific instruments and devices. They offer consulting services through their Application Innovation Group, providing expertise in design, development, process qualification, and ongoing production support, alongside 24/7 assistance for dental products.

What are 3D Systems' current capabilities and future outlook in bioprinting and regenerative medicine, and how might this impact patient care?

3D Systems is significantly expanding its bioprinting and regenerative medicine initiatives, leveraging collaborations like the one with United Therapeutics for vascularized organ scaffolds. They are developing technologies like Print to Perfusionu2122 for high-resolution, perfusable hydrogel scaffolds and have a Regenerative Tissue Program focused on patient-specific living human tissues for applications such as breast reconstruction and peripheral nerve repair.

How does 3D Systems leverage AI-powered software and Virtual Surgical Planning (VSP) to enhance precision and outcomes in complex medical procedures?

3D Systems' VSP solutions integrate AI-powered software, such as VSP Connect and D2P, to facilitate real-time patient case visualization and enhanced collaboration for surgical planning. Their subsidiary, Oqton, provides an AI-driven Manufacturing Operating System that optimizes additive manufacturing workflows, particularly in dental, to boost efficiencies and improve precision in device creation.

What partnerships does 3D Systems have within the healthcare industry, and what is the company's overall stability and long-term commitment to the medical sector?

3D Systems has established key partnerships with companies like Stryker for CMF solutions, Enhatch for scaling patient-specific medical devices, and Paragon Medical for additive manufacturing capabilities. The company demonstrates long-term commitment through continuous innovation in healthcare, strategic collaborations, and recent financial leadership appointments, indicating a focus on stability and growth in the medical sector.

Beyond CMF and Orthopaedics, what other medical specialties, such as Dental or Radiotherapy, does 3D Systems' additive manufacturing technology address?

3D Systems offers a comprehensive portfolio for digital dentistry, including NextDent materials and printers for a wide range of patient-specific indications like crowns, bridges, and dentures. For radiotherapy, they provide VSP Bolus solutions, which are patient-specific 3D printed accessories designed to conform to complex anatomies, optimizing radiation targeting and improving patient comfort.

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